gabocom | Laying instructions speedpipe® indoor - english

speed•pipe® indoor. Laying instructions. www.gabocom.com Network level 4: Secure indoor networks.

gabo Systemtechnik Laying instructions 2 speed•pipe® indoor Network level 4 gabo Systemtechnik GmbH a Member of HellermannTyton Am Schaidweg 7 94559 Niederwinkling GERMANY Tel. +49 9962 950-200 Fax +49 9962 950-202 info@gabocom.com www.gabocom.com Business division gabocom Author: Michael Gegenfurtner Approval: Markus Karl Edition 7 March 2021 The current version of the laying instructions are available to download at www.gabocom.com. After leaving gabo Systemtechnik GmbH this document is not subject to be changed. No responsibility is taken for the correctness, timeliness and completeness of details and information. This document can be revised and completed without prior notice. Liability for damages is excluded. Publisher.

gabo Systemtechnik Laying instructions 3 speed•pipe® indoor Network level 4 1 General 2 Utilisation of speed•pipe® indoor 3 Laying instructions speed•pipe® indoor 3.1 Installation according to DIN VDE 0100-520:2013-06 / IEC 60364-5-52:2009-10 3.2 Bending radius 3.3 Tensile forces 3.4 Cutting speed•pipe® indoor 4 Firewall 5 Blowing in micro cables / mini cables / bundle fibres 5.1 Dependence of the blowing in lengths to be achieved on several factors 5.2 Reference values for blowing in 5.3 Optimum blowing in lengths 5.4 Optimum blowing in 5.5 Use of lubricant 6 Pictures from building site Pages 5 – 6 Pages 7 – 8 Pages 10 – 15 Pages 10 – 13 Page 14 Page 14 Page 15 Pages 16 – 18 Pages 19 – 23 Page 19 Pages 20 – 21 Page 22 Page 23 Page 23 Pages 24 – 27

gabo Systemtechnik Laying instructions 4 speed•pipe® indoor Network level 4 Network level 4: Secure networks for internal infrastructure. General information at the beginning. speed•pipe® indoor. High-speed networks are a must for all new buildings and extensive renovations. Particularly inside buildings, strict material requirements are applied – especially with regard on fire protection. The speed•pipe® indoor system masters the balance between safety, optimum blowing characteristics and ease of installation. The contents in chapters 1 – 2: • Overview of general information • Field of application These installation instructions are essential for the construction and assembly work in order to successfully guarantee the functionality of your network.

gabo Systemtechnik Laying instructions 5 speed•pipe® indoor Network level 4 Overview. 1. First indications. Protection from contamination and mechanical damage. The speed•pipe® indoor must be protected against contamination and mechanical damage during transport, storage and processing. Avoid damage and distortion. Any damage and deformation of the speed•pipe® indoor (e. g. ovalisation) must be avoided and cause a decrease in the blowing distance of the micro cables. The speed•pipe® indoor ends must be protected against the penetration of dirt and water by means of dust covers, indoor end plugs ES or indoor sealing elements EZA-t. Dust covers: protection against dust, dirt and splashing water, not pressure-tight Indoor end plugs: pressure-tight up to 0.5 bar Indoor sealing elements: pressure-tight up to 0.5 bar When storing them over a long period of time (several months) the speed•pipe® indoor must be protected against direct solar radiation. In principle avoid outdoor storage. It is impossible to make a general statement about the functional integrity of the speed•pipe® indoor, because the dimension of the particular speed•pipe® indoor as well as the related cable must be individually checked in combination. Please note: The laying instructions are important for the correct completion of construction and installation work.

gabo Systemtechnik Laying instructions 6 speed•pipe® indoor Network level 4

gabo Systemtechnik Laying instructions 7 speed•pipe® indoor Network level 4 Laying and notes. 2. Utilisation of speed•pipe® indoor. In course of broadband expansion the fibre is continuously moved closer towards the client. FTTH (Fibre to the home) means that the fibre is laid into the apartment of apartment buildings or into single-family houses. Furthermore the speed•pipe® indoor allows a smart home network cabling. In this case the installation in the building is a challenge due to a lack of infrastructure and to the fire protection requirements. Free spaces and shafts are usually very small so that’s not possible to work with commercially available products. The new speed•pipe® indoor system. With the new speed•pipe® indoor system, the solutions for the different local conditions and requirements in the buildings can be designed and installed. The non-flame propagating, halogen-free and high-quality products are compliant with European directives. The speed•pipe® indoor are compliant with European standards EN 61386-22 (EC compliant according to EU Directive 2014/335/EC), EN 13501-1, EN 60684-2 and EN 60332-1-2.

gabo Systemtechnik Laying instructions 8 speed•pipe® indoor Network level 4 Spool D x s (mm) 340 × 340 × 340 (box) 600 x 360 340 × 340 × 340 (box) 600 x 360 340 × 340 × 340 (box) 600 x 360 700 x 370 700 x 370 1200 × 370 1200 × 370 700 × 370 1200 × 370 700 × 370 1200 × 370 Term speed•pipe® indoor 4 × 0.75 speed•pipe® indoor 5 × 0.75 speed•pipe® indoor 7 × 1.5 speed•pipe® indoor 10 × 1.0 speed•pipe® indoor 10 × 2.0 speed•pipe® indoor 12 × 2.0 speed•pipe® indoor 14 × 2.0 D x s (mm) 4 × 0.75 5 × 0.75 7 × 1.5 10 × 1.0 10 × 2.0 12 × 2.0 14 × 2.0 kg / m ca. 0.008 ca. 0.008 ca. 0.011 ca. 0.011 ca. 0.030 ca. 0.030 ca. 0.030 ca. 0.030 ca. 0.030 ca. 0.053 ca. 0.066 ca. 0.066 ca. 0.076 ca. 0.076 Length (m) 600 1600 400 1000 250 500 1250 500 2500 2500 350 2000 250 1500 Pressure PN 16 PN 16 PN 16 PN 16 PN 16 PN 16 PN 16 PN 10 PN 10 PN 16 PN 16 PN 16 PN 16 PN 16 G (kg)* ca. 9 ca. 19 ca. 8 ca. 17 ca. 12 ca. 21 ca. 51 ca. 28 ca. 103 ca. 165 ca. 36 ca. 160 ca. 32 ca. 142 Item no. 03510 03500 03511 03501 03513 03502 03503 03504 03505 03525 03506 03507 03508 03509 Additional dimensions on request G (kg)* = total weight including spool Colour: white Available speed•pipe® indoor dimensions.

gabo Systemtechnik Laying instructions 9 speed•pipe® indoor Network level 4 Network level 4: Secure indoor networks. Laying instructions. speed•pipe® indoor in practical use. With speed•pipe® indoor every type of building is equipped for emergencies. The system meets all requirements in terms of its technical properties. According to the EU Low Voltage Directive 2014/35/EU the speed•pipe® indoor system entirely is tested in accordance with EN 61386-22. In the following chapters 3 – 5 you will find all necessary steps for a practical application of the speed•pipe® indoor system: • Installation and instructions • Bending radius • Tensil forces • Cutting speed•pipe® indoor • Firewalls • Blowing in micro / mini cables and bundle fibres Note: Please note that the local conditions and specific laying procedures may lead to deviations from the recommended principles in chapters 3 – 5.

gabo Systemtechnik Laying instructions 10 speed•pipe® indoor Network level 4 Laying instructions. 3.1 Installation according to DIN VDE 0100520:2013-06 / IEC 60364-5-52:2009-10. All dimensions of speed•pipe® indoor were tested in the VDE test institute according to DIN EN 61386-22. Here, the mechanical strength values are taken from the table F.52.1 under point 521.6 (DIN VDE 0100-520), which the electrical installation pipes (speed•pipe® indoor) must correspond to. Essentially are the first four digits of the code, which reflect the following values by means of defined tests: • Compressive strength of the electrical installation pipes • Impact strength of the electrical installation pipes • Minimum operating temperature of the electrical installation pipes (Classification code 2 -5 °C) • Maximum operating temperature of the electrical installation pipes (Classification code 2 +90 °C) Further tests of the electrical installation pipes: Further tests of the electrical installation pipes (speed•pipe® indoor) are, for example, the resistance to bending, the tensile strength, the load capacity, the electrical properties, resistance to external influences and resistance to flame spread. The mechanical strengths are classified from positions 1 – 4 (5), whereby 1 is the lowest classification – for example “very low” – and 4 (5) is the highest classification – for example „very high“.

gabo Systemtechnik Laying instructions 11 speed•pipe® indoor Network level 4 The speed•pipe® indoor have the following classification code according to EN 61386-22 and thus the following use according to DIN VDE 0100-520:2013-06 / IEC 60364-5-52:2009-10: Use of the speed•pipe® indoor 7 x 1.5 // 10 x 2.0 // 12 x 2.0 // 14 x 2.0: Use according to DIN VDE 0100-520:2013-06 / IEC 60364-5-52:2009-10 Unprotected installation Unprotected installation (on plaster) Underground installation (screed) Laid in concrete Laid in hollow wall / wood (flammable materials) Laid in plaster Laid in structural cavities Laid in suspended ceilings Ceiling installation (installation distance < 0.80 m) Allowed x x x x x x x x x Installation Not allowed Classification 3-3-2-2-2-2-0-0-0-0-1-0 Classification code DIN EN 61386-22 (VDE 0605 Part 22) Use of the speed•pipe® indoor 4 x 0.75 // 5 x 0.75 // 10 x 1.0: Use according to DIN VDE 0100-520:2013-06 / IEC 60364-5-52:2009-10 Unprotected installation Unprotected installation (on plaster) Underground installation (screed) Laid in concrete Laid in hollow wall / wood (flammable materials) Laid in plaster Laid in structural cavities Laid in suspended ceilings Ceiling installation (installation distance < 0.80 m) Allowed x x x x x x Installation Not allowed x x x Classification 2-2-2-2-3-2-0-0-0-0-1-0 Classification code DIN EN 61386-22 (VDE 0605 Part 22) Outdoors In the building Outdoors In the building

gabo Systemtechnik Laying instructions 12 speed•pipe® indoor Network level 4 If fasteners are used, articles from renowned manufacturers should be used. These should correspond to the standard DIN EN 61914 (cable holder for electrical installation). Based on DIN VDE 0100-520 and DIN VDE 0298, the maximum distances should be selected as follows, however, the specified distances of the fastener manufacturers must also be observed: Maximum distance in mm Horizontal 250 300 350 400 Vertical 400 400 450 550 Outside diameter of the lines in mm D ≤ 9 9 < D ≤ 15 15 < D ≤ 20 20 < D ≤ 40 Maximum distance between the fasteners:

gabo Systemtechnik Laying instructions 13 speed•pipe® indoor Network level 4 Samples of common fasteners

gabo Systemtechnik Laying instructions 14 speed•pipe® indoor Network level 4 The minimum bending radius for speed•pipe® indoor is 10 x the outer diameter, e. g. speed•pipe® indoor 7 x 1.5 = 70 mm minimum bending radius. In a bending radius, connection sleeves must be avoided, as these can lead to the stop of a blow-in process, due to the inner edge of the open center stop. • Always use the largest possible bending radius, as the best possible blow-in performance is to be expected. • Minimize the number of bending radii. Laying instructions. 3.3 Tensile forces. Max. recommended tensile force and tensile load of the speed•pipe® indoor in N (at 20 °C): Laying instructions. 3.2 Bending radius. Note Recommendation Max. rec. tensile force 30 40 200 200 250 300 350 Tensile load 80 100 400 400 650 900 1100 Term speed•pipe® indoor 4 × 0.75 speed•pipe® indoor 5 × 0.75 speed•pipe® indoor 7 × 1.5 speed•pipe® indoor 10 × 1.0 speed•pipe® indoor 10 × 2.0 speed•pipe® indoor 12 × 2.0 speed•pipe® indoor 14 × 2.0

gabo Systemtechnik Laying instructions 15 speed•pipe® indoor Network level 4 For cutting the speed•pipe® indoor do not use a cutting tool such as a saw. Cutting the speed•pipe® indoor for the connection with the connector (DSM indoor) must be done by means of a straight, right-angled cut to the pipe axis. A cut-off speed•pipe® indoor, which is not subsequently connected to the DSM indoor connector, must be immediately closed against contamination and water penetration with the corresponding EZA-t or ES indoor. Please refer to the mounting instructions for the assembly of the connector. Separate speed•pipe® indoor with a speed•pipe® cutter. Laying instructions. 3.4 Cutting speed•pipe® indoor. Recommendation speed•pipe® cutter

gabo Systemtechnik Laying instructions 16 speed•pipe® indoor Network level 4 Generally at the choice of the type of firewall please consider that the use of “pliable electrical installation pipes according to DIN EN 61386-22” or the direct use of speed•pipe® indoor must be permitted in the respective ABZ (General Technical Approval) or ETA (European Technical Assessment). Furthermore in the ABZ / ETA the compliance of the pipe material (synthetic / plastic) and the permitted pipe dimension must be observed. For detailed information about the range of applications of the single firewalls, for example the possibility of the performance with bundled speed•pipe® indoor please contact the respective manufacturer of the firewall, your expert for fire protection or your technical expert. Laying instructions. 4. Firewall. 07. ADSB Sealing element with protective bend 06. Customer connection point (APL) MDU-S1(MDU series) HellermannTyton 03. speed•pipe® indoor 05. IB Indoor bend 04. EZA-t indoor Divisible sealing element • Flush-mounted duct • Defunct chimney • Surface-mounted cable duct • Empty or occupied cable duct 02. DSM indoor Connector Manhole Cellar Ground floor 1st floor 2nd floor 01. EBM-GS indoor Divisible connector with gas-stop • Installed duct • Cable trough

gabo Systemtechnik Laying instructions 17 speed•pipe® indoor Network level 4 The above mentioned firewalls are examples of renowned manufacturers from Germany in this field and provide an overview. The scope of application and the actuality of the approvals are not the responsibility of gabo Systemtechnik GmbH and must be clarified with the respective manufacturer before use. EXAMPLE OF COMPATIBLE FIREWALLS: Authorization ABZ / Z-19.15-1042 ABZ / Z-19.15-2088 ABZ / Z-19.15-2083 ETA-14 / 0159 ETA-14 / 0307 ABZ / Z-19.15-202 ABZ / Z-19.15-1428 ABZ / Z-19.15-1429 ABZ / Z-19.15-1182 ABZ / Z-19.15-1316 ETA-11 / 0206 Fire rating S 90 S 30 S 90 up to EI 90 EI 90 / EI 120 S 90 S 30 / S 90 S 90 S 90 S 30 / S 60 / S 90 up to EI 120 Type FST-Kabelbox-Kombi Brandschutzstein CFS-BL P optional: Brandschutzfüllmasse CFS-FIL KSS Kaiser Schott System DS 90 BIS Pacifyre IWS Brandschutzstein optional: IWP Brandschutzkitt WD 90, System Wichmann optional: Brandschutzschaum / Silikon Würth Kabelbox kurz optional: PURlogic EASY-Schaum / Brandschutz- zement MG 3 / Silikon transparent Würth Kabelbox lang optional: PURlogic EASY-Schaum / Brandschutz- zement MG 3 / Silikon transparent Kombischott ZZ-Steine 200 BDS-N System ZZ-Stopfen BDS optional: Brandschutzdichtmasse BDS-N ZZ-Brandschutzschaum 2K NE optional: Kartuschenpistole 2K NE Manufacturer FST HILTI Kaiser Walraven Wichmann Würth Würth Zapp-Zimmermann Zapp-Zimmermann Zapp-Zimmermann

gabo Systemtechnik Laying instructions 18 speed•pipe® indoor Network level 4 The examples at point are to show you various firewall manufacturers and their products. Thus is to point out a certain range of manufacturers and products. The listed firewall types were checked in consultation with the relative manufacturer of the firewalls for their applicability with speed•pipe® indoor. There is no guarantee for the topicality of this compatibility, because the above mentioned products and their approvals are not subject to the responsibility of the company gabo Systemtechnik GmbH and furthermore also not to the modification status. Therefore it is necessary to check and determine the compatibility with the respective firewall manufacturers, with your fire safety engineer or your technical expert. PHOTOS OF COMPATIBLE FIREWALLS.

gabo Systemtechnik Laying instructions 19 speed•pipe® indoor Network level 4 Ideal blowing in values are achieved at a temperature range of 5 to 20 °C. The cable may not be exposed to direct sunlight. It is also helpful to use tested lubricants recommended by specialized companies. Laying instructions. 5. Blowing in micro cables / mini cables / bundle fibres. 8 % blowing in team 15 % cables 20 % laying 7 % weather (temperature, humidity) 20 % route planing 15 % micro ducts 15 % blowing in equipment (compressor, blowing in device, winding up of cables, lubricant) Laying instructions. 5.1 Dependence of the blowing in lengths to be achieved on several factors. The blowing in lengths to be achieved depend on several factors:

gabo Systemtechnik Laying instructions 20 speed•pipe® indoor Network level 4 The following values serve as a guideline as to which combinations of speed•pipe® indoor and fibre optic cables have already been tested in-house. The „Indoor“ test track measures 150 m in length and includes 30 x 90 ° bends, as well as a height offset which simulates four 45 ° arches. Laying instructions. 5.2 Reference values for blowing in. speed•pipe® indoor 5 x 0.75 speed•pipe® indoor 7 x 1.5 speed•pipe® indoor 12 x 2.0 Outer diameter fibre optic cable Ø 1.2 mm Ø 1.2 mm Ø 2.2 mm Ø 2.4 mm Ø 2.5 mm Ø 2.6 mm Ø 4.5 mm Ø 4.5 mm Ø 6.0 mm Ø 6.3 mm 1.6 m 4 m 7 m 0.5 m 1 m 3 m 0.3 m R 10 × 7 mm at sp-i 7 × 1.5 R 10 × 12 mm at sp-i 12 × 2.0 R 10 × 5 mm at sp-i 5 × 0.75 0.25 m 0.25 m

gabo Systemtechnik Laying instructions 21 speed•pipe® indoor Network level 4 The test track „Outdoor“ for the tests measures 1250 m length and includes four 90 ° arches with R = 2.5 m, as well as eight 180 ° arches with R = 7.5 m. speed•pipe® indoor 10 x 1.0 speed•pipe® indoor 12 x 2.0 Outer diameter fibre optic cable Ø 6.3 mm TEST TERRAIN GABOCOM The installation of speed•pipe® indoor in buildings generally is subject to different rules and parameters than in the outdoor area. The adaptation to the local laying paths requires frequent bends of speed•pipe® indoor. These pipe bends require particular attention with regard to the bending radius, which should not fall below a radius of 10 × of the pipe diameter in the case of free bending (no bending control element). This ensures that the ovality of the speed•pipe® indoor in the bending area reduces the free internal diameter only within the limits specified. Rules for the assignment of speed•pipe® indoor in buildings: 1250 m total length R 2.5 m R 7.5 m

gabo Systemtechnik Laying instructions 22 speed•pipe® indoor Network level 4 Requirements: • The cable diameter should be within the specified diameter ranges (see table): • The cable diameter has a considerable influence on the blowing in length. • Because of the various influencing factors during the installation of speed•pipe® indoor in buildings, the different cable constructions and the various methods of introducing the cables into the pipes, the following rules should be taken into account when planning pipe systems for fibre optic networks in buildings: In the interior the cables should have a preferably small diameter. The central support elements of the cables should have a preferably small diameter, to allow a greater flexibility. The routing of several cables with a lower number of fibres is preferable. • When selecting the indoor cables take care that the cable has a longitudinal stiffness which can transmit the axial forces of the slide-in unit well. If the cable has a central support element, this is to be suitably made flexible on the first 50 mm (e. g. breaking the fibre fabric). • The cable diameter should be even and should not fluctuate by more than 0.3 mm. • The cable jacket should be as smooth as possible. • The outer surface of the cable should be dry and clean and should not exceed a temperature of 25 °C (ideally 15 °C). • Ideally the cable is optimized for speed•pipe® indoor and certified on a test track. • The cable should not show any lateral run-out. Laying instructions. 5.3 Optimum blowing in lengths of micro cables / mini cables / bundle fibres. min. cable diameter* 0.8 mm 0.8 mm 1.0 mm 2.5 mm 1.8 mm 3.0 mm 3.0 mm recommended cable diameter* 1.0 mm 1.8 mm 2.3 mm 6.2 mm 4.0 mm 6.2 mm 8.0 mm max. cable diameter* 1.2 mm 2.0 mm 2.7 mm 6.5 mm 4.6 mm 6.8 mm 8.7 mm speed•pipe® indoor 4 x 0.75 5 x 0.75 7 x 1.5 10 x 1.0 10 x 2.0 12 x 2.0 14 x 2.0 * inclusive tolerances

gabo Systemtechnik Laying instructions 23 speed•pipe® indoor Network level 4 • The coil of the cable must be easily rotatable. • Ensure that the coil can be braked immediately in case of an unexpected stop. • Ensure the cable is clean. • Clean the speed•pipe® indoor (inside) with a clean cylindrical sponge. • Use a suitable blow-in device (for example, Vetter). • Use a compressor with a strong airflow, with max. pressure of 15 bar (1m3 air volume for speed•pipe® indoor to inside diameter 12 mm). • The air from the compressor should be clean, oil-free, dried and cooled down with an aftercooler to a temperature that is 8 °C to 10 °C higher than the ambient temperature. • The maximum blowing in speed should be limited to 80 m/min. • A cable guide head should be installed at the cable tip. • Use suitable lubricant (e. g. Vetter). • Pay attention to correct dosage according to manufacturer‘s instructions. • Spread the lubricant in the speed•pipe® indoor by means of a cylindrical sponge before blowing in the cable. Laying instructions. 5.4 Optimum blowing in micro cables / mini cables / bundle fibres. Laying instructions. 5.5 Use of lubricant.

gabo Systemtechnik Laying instructions 24 speed•pipe® indoor Network level 4 Laying instructions. 6. Pictures from building site.

gabo Systemtechnik Laying instructions 25 speed•pipe® indoor Network level 4

gabo Systemtechnik Laying instructions 26 speed•pipe® indoor Network level 4 Laying instructions. 6. Pictures from building site.

gabo Systemtechnik Laying instructions 27 speed•pipe® indoor Network level 4

© 2021 gabo Systemtechnik GmbH, all rights reserved, edition March 2021 Contact. Personal. Competent. gabo Systemtechnik GmbH a Member of HellermannTyton Am Schaidweg 7 94559 Niederwinkling GERMANY Tel. +49 9962 950-200 Fax +49 9962 950-202 info@gabocom.com www.gabocom.com

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